…A team of Penn Engineers has demonstrated a new material they call “nanocardboard,” an ultrathin equivalent of corrugated paper cardboard. A square centimeter of nanocardboard weighs less than a thousandth of a gram and can spring back into shape after being bent in half.

Nanocardboard is made out of an aluminum oxide film with a thickness of tens of nanometers, forming a hollow plate with a height of tens of microns. Its sandwich structure, similar to that of corrugated cardboard, makes it more than ten thousand times as stiff as a solid plate of the same mass.

Nanocardboard’s stiffness-to-weight ratio makes it ideal for aerospace and microrobotic applications, where every gram counts. In addition to unprecedented mechanical properties, nanocardboard is a supreme thermal insulator, as it mostly consists of empty space.

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